ALUMINIUM PROFILE MACHINING & CUTTING CENTER EVOAIV

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ALUMINIUM PROFILE MACHINING AND CUTTING CENTER EVOAIV – PROFILE MACHINING WITH 11 SERVO AXES

Maximum Precision, Productivity and Automation in Industrial Profile Processing

Advanced CNC Technology for High-Speed, Fully Automated Profile Machining

The EVOAIV Profile Machining and Cutting Center by EVOMATEC is designed for high-dynamic, fully automated machining of large aluminium and PVC profiles.
With independently operating modules, 11 servo axes, and a 550 mm cutting unit featuring 4-axis motion, the system performs cutting, end milling, surface machining, punching, marking, and custom profile processing — all precisely, consistently, and efficiently on all four sides of the profile.

Thanks to its configurable spindle setup and intelligent motion planning, setup times are minimized, material utilization is maximized, and production speed is significantly increased.
This makes the EVOAIV the ideal solution for window, door, façade, mechanical, and vehicle manufacturing.

Technological Highlights for Industry 4.0

Servo-Driven Precision with Digital CAM Integration

The EVOAIV combines servo-controlled kinematics, high-speed spindle technology, and CAM-integrated control into a fully digitalized production workflow.
The 4-axis cutting unit covers a cutting angle range of 0° to 180°, providing highly precise cutting and end milling on profiles up to 300 mm in width.

The configurable spindles (8 standard, up to 5 optional) can be pre-configured before delivery for specific machining packages.
This ensures long-term flexibility for new system profiles, special geometries, and varying production strategies.

Key Features of the EVOAIV

Configurable Spindles

• 8 fan-cooled high-speed spindles, freely mountable across 14 slots

• Up to 5 additional spindles (optional)

• Maximum spindle power: 3 kW Speed: 18,000 rpm Tool holder: ER 20

Positioning and Feed Speeds

• X1 (Longitudinal machining area): 40 m/min

• Y1 (Transverse machining area): 40 m/min

• Z1 (Vertical machining area): 40 m/min

• X2 (Longitudinal cutting unit): 40 m/min

• Y2 (Transverse cutting unit): 40 m/min

• Z2 (Vertical cutting unit): 42 m/min

• U (Clamping axis of cutting unit): 40 m/min

• C (Cutting unit rotation): 166°/s

• XL (Robot drive): 90 m/min

• YL (Gripper lateral): 20 m/min

• ZL (Gripper vertical): 20 m/min

Cutting Unit

• Saw blade diameter: 550 mm

• Saw motor power: 3 kW

• Maximum cutting dimension at 90°: 300 × 180 mm

• Cutting angle range: 0° to 180°

Loading and Unloading Unit

• Minimum profile loading length: 1,200 mm

• Maximum profile loading length: 8,000 mm

• Loading capacity: 4 profiles

• Automatic chip conveyor: standard

• Belt-driven ejection system: optional

Control and Software

• Industrial PC with 15″ touchscreen interface

• Barcode printer, Ethernet and USB data transfer

• Compatible with standard optimization programs

• CAM integration optional, Camquix CAM standard

Working Area, Pneumatics and Media

• Automatic lubrication within machining area: standard

• Central automatic lubrication system: optional

• Safety enclosure: standard

• FESTO pneumatic system: optional

• Operating pressure: 6–8 bar

Power and Connection Data

• Maximum power: 43 kW

• Rated current: 117 A

Gripper Axis Travel

• YL (Lateral): 20–150 mm

• ZL (Vertical): 20–140 mm

Practical Productivity Advantages

• Four-sided machining without repositioning, ensuring shorter cycle times and dimensional consistency

• Configurable spindle packages for standardized serial production and flexible custom parts

• 0°–180° cutting and end milling with a 550 mm saw for large-format profiles

• Automated material handling via gripper and clamping axes for uninterrupted workflow

• Digital integration of barcode scanning, optimization software, and CAM for seamless data management

Typical Applications

• Window manufacturing: precision machining of frame and sash profiles, drainage and locking slots

• Door production: milling, drilling, punching, and final machining of complex system profiles

• Façade construction: large-scale cutting, variable-angle end milling, and marking

• Mechanical and vehicle engineering: serial production of technical aluminium components

EVOMATEC Added Value

With its robust machine design, industrial-grade control technology, and sustainable lubrication and chip disposal systems, EVOMATEC provides a scalable, low-maintenance, and future-ready platform.
The EVOAIV reduces setup and downtime, improves cut quality, and increases material efficiency — measurable in output performance and cost per part.

Conclusion

The EVOAIV Profile Machining and Cutting Center combines high-performance cutting, multi-side milling, and digitally integrated automation in one complete system.
For manufacturers demanding precision, speed, and process reliability in aluminium profile machining, the EVOAIV is the future-proof all-in-one solution.

EVOMATEC – Precision, Innovation and Efficiency for the Future of Aluminium Profile Processing

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