AUTOMATIC SAWING AND DRILLING MACHINE FOR ALUMINIUM PROFILES – EVO DD

Fully Automated Sawing, Drilling, and Thread Cutting in a Single Operation

Precision, Productivity, and Process Reliability in Aluminium Profile Machining

The EVO DD automatic sawing and drilling machine for aluminium profiles is a state-of-the-art combination system that performs sawing, drilling, and optional thread cutting in one fully automated cycle.
Equipped with servo-driven axis technology, digital process control, and a robust machine base, the EVO DD delivers precise, burr-free mitre cuts and accurately positioned holes — ideal for industrial applications in window, door, façade, and metal construction.

The EVO DD stands for ultimate precision, efficiency, and automation — combining multiple processes, eliminating setup times, and raising production quality to a new level.

Why a Combined Sawing and Drilling Machine for Aluminium Profiles?

A sawing and drilling system like the EVO DD replaces multiple workstations with one integrated, automated process.
Instead of sawing, moving, and drilling profiles separately, the EVO DD performs all machining steps in a single clamping operation — achieving maximum accuracy with minimal waste.

The Result:

• Up to 60% time savings through combined processing

• Reduced error rates thanks to automatic length and hole position detection

• Consistent quality throughout long production cycles

This makes the EVO DD the ideal solution for serial production, variant manufacturing, and high-precision aluminium profile machining in industrial environments.

Servo-Controlled Precision and Digital Automation

The EVO DD utilizes advanced servo and CNC technology to ensure maximum precision in all machining operations.
The servo-controlled feed guarantees smooth and uniform motion, while digital control automatically adjusts angles, speeds, and drilling parameters according to each profile type.

All operations — sawing, drilling, countersinking, and thread cutting — are performed automatically without repositioning the workpiece.
This guarantees perfect alignment, burr-free surfaces, and outstanding repeatability.

A fully enclosed protective cabin with integrated light barrier monitoring ensures CE-compliant operator safety at all times.

Technical Specifications

Sawing Unit

• Ø 500 mm carbide-tipped (TCT) saw blade for precise, burr-free cuts

• Main Drive: 5.5 kW | 3,000 rpm | integrated cooling system

• Feed System: servo-driven with digital length measurement

Drilling and Threading Unit

• Drilling Capacity: up to Ø 10 mm, depth up to 100 mm

• Thread Cutting Capacity: up to M10

• Drilling Spindle: 0.8 kW | 18,000 rpm | ER20 collet

• Threading Spindle: 0.8 kW | 3,000 rpm | ER16 collet

• Profile Height: up to 100 mm | Drilling Depth: up to 100 mm

Performance and Operation

• Cutting Accuracy: ± 0.2 mm

• Minimum Cut Length: 5 mm | Remaining length: 270 mm

• Conveyor System: 4 m | Load capacity: 500 kg

• Air Pressure: 6–8 bar | Air Consumption: 40 L/min

• Machine Dimensions: 6,630 × 1,340 × 1,440 mm

• Weight: approx. 735 kg

Control System and Operation

The EVO DD is equipped with an intuitive digital touchscreen interface for maximum usability:

• Easy job programming directly via touchscreen

• Storage of cutting lists, drilling, and threading parameters

• Profile management with individual process recipes

• Real-time diagnostics and maintenance monitoring

• Automated job list management for series production

The fully digital control system enables rapid job changes, profile-specific process settings, and simplified quality control — perfect for continuous industrial operation.

Advantages of the EVO DD Sawing and Drilling Machine

Integrated Multi-Process Machining

• Sawing, drilling, and thread cutting in a single clamping operation

• Servo-controlled precision with dimensional accuracy up to ±0.2 mm

Performance and Reliability

• Heavy cast frame for low-vibration operation and extended tool life

• Up to 60% faster production through simultaneous machining cycles

Energy Efficiency and Safety

• Automatic lubrication and energy-saving servo motors

• CE-certified safety enclosure with light barrier and emergency stop system

Smart Process Control

• Digitally regulated feed and spindle speeds

• Maximum repeat accuracy — ideal for serial and variant production

Typical Applications

• Window and Door Manufacturing: precise mitre cuts, drilling, and threading of frame profiles

• Façade Construction: serial processing of complex mullion-transom structures

• Metal and Lightweight Construction: combined cutting and drilling with defined hole geometry

• Mechanical Engineering: accurate threaded holes for assembly and fastening elements

• General Aluminium Profile Processing: for manufacturers demanding precision and efficiency

Efficiency and Quality in One System

The EVO DD is more than an automatic saw — it is a complete CNC machining center for aluminium profiles.
With integrated drilling and threading functions, servo-driven motion, and digital process control, it minimizes operator errors, reduces material waste, and lowers production costs.

The precision-guided drilling and cutting units, combined with intelligent scrap length management, ensure maximum material utilization and repeatable quality.

Conclusion

The EVO DD automatic sawing and drilling machine for aluminium profiles represents industrial precision, efficiency, and automation in a compact, intelligent system.
It integrates precise mitre cutting, drilling, and threading operations with digital control, servo feed technology, and a durable machine structure — perfect for modern aluminium profile production.

The EVO DD is the ideal choice for manufacturers demanding high throughput, repeatable accuracy, and energy-efficient operation — fully CE-certified, reliable, and low-maintenance.

EVOMATEC – Machinery for Precision Aluminium Profile Processing

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