AUTOMATIC SAW FOR ALUMINIUM PROFILES EVOL A PLUS

Automatic Saw for Aluminium Profiles EVOL A PLUS – Precision, Automation, and Efficiency in Profile Processing

Outstanding Cutting Quality and Industrial Performance

The EVOL A PLUS automatic saw by Evomatec is a modern, high-performance industrial system for fully automatic cutting of aluminium profiles in window, door, and façade construction. It was specifically developed for professional applications where exact angles, low-burr cuts, and consistently repeatable results are essential.

With a Ø 550 mm saw blade, servo-controlled feed technology, and CNC control, the EVOL A PLUS delivers precise cuts at high cycle rates and minimizes material waste. This automatic saw for aluminium profiles combines precision, automation, and energy efficiency for modern industrial aluminium profile processing.

High Technology in Aluminium Profile Processing

The EVOL A PLUS series combines advanced servo technology, CNC precision, and a hydro-pneumatic feed system in a compact, robust machine design. The precisely controlled feed enables low-vibration, clean cuts – ideal for aluminium window profiles, door frame profiles, and façade profiles.

Via the intelligent CNC control, cutting programs can be saved, parameters adjusted, and processes digitally monitored – through a 10″ touchscreen control panel, ideal for series production and efficient workflows in industrial manufacturing.

Technical Specifications of the EVOL A PLUS

Performance and Control

Servo-controlled angle adjustment from –22.5° to +45°
CNC positioning via robotic profile feeding system
Digital feed speed control
Hydro-pneumatic feed regulation for constant cutting pressure
10″ touchscreen with process monitoring and diagnostics
Ethernet and USB connection for Industry 4.0 integration

Cutting Data and Construction

Saw blade diameter: Ø 550 mm (carbide-tipped, suitable for aluminium)
Motor power: 3 kW / 4 HP
Cutting angles: –22.5°, 0°, +45°
Cutting length: 20 mm to 6500 mm
Cutting speed: up to 90 m/min
Accuracy: ± 0.2 mm
Operating pressure: 6–8 bar
Machine weight: approx. 1357 kg

Equipment and CNC Control System

The EVOL A PLUS is designed for maximum efficiency, safety, and long-lasting continuous operation. It automates the entire process – from profile feeding to the precise final cut.

Standard Equipment

Servo-controlled dual-axis system (X/Y)
Automatic CNC angle adjustment
Pneumatic horizontal and vertical clamps
Cooling and lubrication concept for aluminium cutting (e.g., spray/minimum quantity lubrication, depending on version)
Robotic gripper for automatic profile feeding
CE-compliant safety hood
Barcode printing system for process identification
Conveyor belt for automated material flow

Optional Features

EVOSOFT cutting optimization software to reduce scrap
Automatic chip extraction and cleaning function
Sensor-based profile detection for variable cross-sections
Intermediate supports for extra-long aluminium profiles
CE-compliant light barrier / light curtain monitoring

Advantages of the EVOL A PLUS Automatic Saw

1. Precision and Repeat Accuracy

Servo-controlled CNC positioning ensures exactly repeatable cuts – regardless of profile geometry or batch size. As an aluminium profile saw, industrial profile cutting machine, or automated cutting solution, the EVOL A PLUS delivers consistently identical results.

2. Fully Automatic Operation

The EVOL A PLUS automatically performs feeding, positioning, clamping, and sawing. This reduces setup times, minimizes operator errors, and significantly increases productivity.

3. Clean, Low-Burr Cutting Quality

The hydro-pneumatic feed keeps cutting pressure stable and reduces vibration. The result is smooth, process-reliable cut surfaces – ideal for subsequent assembly and joining steps in aluminium system construction.

4. Energy Efficiency and Cost Savings

The servo-based system can significantly reduce energy consumption in operation (depending on process and configuration). At the same time, low-maintenance industrial components reduce downtime and ensure low operating costs.

5. CE Safety and Intuitive Operation

The EVOL A PLUS meets European CE safety requirements. Protection systems, light monitoring, and an ergonomic user interface ensure a safe and user-friendly working environment.

Applications of the EVOL A PLUS

Aluminium Window Manufacturing

Precise cutting of aluminium frames, sash profiles, and glazing bead profiles.

Door Manufacturing and Aluminium Systems

Accurate cutting of door frame profiles, frames, and system profiles.

Façade and Conservatory Construction

Processing aluminium profiles for façade elements, mullion-transom constructions, and demanding assemblies.

General Aluminium Profile Processing

Industrial series cutting of aluminium profiles for production lines, system construction, and supplier parts.

Servo Robotics and Digital Integration

At the heart of the EVOL A PLUS is a servo-controlled, robotic feeding system that automatically detects, grips, and positions profiles – with repeat accuracy of under 0.2 mm. The CNC control enables saving, managing, and retrieving programs for continuous series production.

Thanks to Ethernet and USB connectivity, the EVOL A PLUS is prepared for Industry 4.0 processes: data transfer, production monitoring, and quality control can be organized digitally and centrally.

Evomatec – Quality, Service, and Precision Worldwide

Every Evomatec automatic saw is manufactured and tested in accordance with CE requirements. An international service network supports commissioning, spare parts, and technical support. Evomatec stands for precise machine concepts, robust industrial construction, and modern automation in profile processing.

Conclusion – Modern CNC Technology for Aluminium Profiles

The EVOL A PLUS automatic saw for aluminium profiles represents the future of industrial profile cutting: servo-controlled precision, digital control, efficient automation, and process-reliable cutting quality in one system.

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