AUTOMATIC SAW FOR ALUMINIUM PROFILES EVO D

AUTOMATIC SAW FOR ALUMINIUM PROFILES – EVO D

Fully Automatic Precision, Efficiency, and Productivity in Aluminium Profile Cutting

Industrial Precision and Automation in Aluminium Profile Processing

The EVO D automatic saw for aluminium profiles is engineered for precise mitre, cross, and length cutting of aluminium profiles.
As a fully automated high-performance industrial saw, it combines servo-controlled feed motion, digital cutting control, and a robust machine frame — ensuring dimensional accuracy, minimal cycle times, and consistent cutting quality.

With its intelligent control system, automatic clamping technology, and heavy-duty construction, the EVO D is the ideal solution for professional window, door, and façade manufacturers who demand repeat accuracy, speed, and efficiency.

Why an Automatic Saw for Aluminium Profiles?

A modern automatic saw such as the EVO D enhances precision, productivity, and operator safety simultaneously.
It automates feed motion, clamping, length measurement, and cutting operations — minimizing manual handling, reducing material waste, and optimizing production time.

For serial cutting, repetitive mitre operations, and precise length processing, the EVO D provides an economical, repeatable, and CE-certified solution for continuous industrial use.

Servo-Controlled Precision and Intelligent Automation

The EVO D’s digital automation system synchronizes saw blade motion, feed rate, and clamping cycles.
The servo-driven feed system ensures smooth, controlled cutting movements — even with thin-walled, anodized, or long aluminium profiles.

All parameters such as cutting angles, feed settings, and profile dimensions are digitally managed through the integrated touchscreen control panel.
The machine automatically detects the profile size, adjusts the feed accordingly, and maintains constant cutting accuracy in every cycle.

The fully enclosed housing with safety light barriers ensures maximum operator protection and complies with the latest CE safety standards.

Technical Specifications

Core Machine Data

Saw Blade: Ø 500 mm carbide-tipped (TCT) — precise and burr-free cutting performance
Motor Power: 5.5 kW | Speed: 3,000 rpm | Integrated cooling system
Feed: servo-controlled with automatic profile and length detection
Automatic Cutting Range: profiles up to 6 m (length) — multi-section separation cuts

Control and Clamping

Control System: digital touchscreen cutting control with program memory
Clamping: automatic pneumatic cylinders (vertical + horizontal)
Conveyor System: 4 m feed conveyor | Load capacity up to 500 kg
Cutting Accuracy: ± 0.2 mm
Minimum Cut Length: 5 mm | Remaining length: 270 mm

Operating Parameters

Air Pressure: 6–8 bar | Consumption: 40 L/min
Machine Weight: approx. 735 kg

Control System and Operation

The intuitive touchscreen interface enables quick programming and management of all cutting operations:

Digital parameterization of feed speed, cutting speed, and angle settings
Job list management for series production and repeated mitre operations
Storage of cutting programs based on profile type and alloy
Diagnostic and maintenance display for predictive servicing

The combination of digital process control and servo-regulated motion ensures consistently high quality at maximum production capacity — 24 hours a day.

Advantages of the EVO D Automatic Saw

Fully automatic cutting of aluminium profiles up to 6 m in length
Servo-driven feed for precise, smooth, and consistent motion
Burr-free cutting quality with TCT saw blade and precision guide system
High dimensional accuracy (± 0.2 mm) for serial manufacturing
Heavy-duty cast structure for low vibration and quiet operation
Maintenance-friendly mechanical design with accessible service points
CE-compliant safety system with light barriers and full enclosure
Energy-efficient motor control for optimized power consumption
Short setup times, high repeatability, and stable quality in continuous production

Typical Applications

The EVO D is universally applicable in industrial aluminium profile processing and delivers high-precision results for:

Window and Door Production: precise cutting and mitre joints for frames and sashes
Façade Construction: serial cutting of complex mullion-transom systems
Metal and Lightweight Construction: efficient length and angle cutting for prototypes and serial production
System Profile Manufacturing: repeatable mitres and cutting lengths with dimensional stability
General Profile Processing: automated cutting with maximum repeat accuracy

Efficiency and Quality in Practice

The EVO D automatic saw combines process reliability, dimensional precision, and operator comfort in one compact machine.
Servo-controlled motion, digital program memory, and automatic clamping eliminate operator errors, improve material utilization, and ensure consistently high product quality.

The integrated scrap-length and conveyor management system optimizes material use and reduces per-piece cost — a decisive advantage in serial production environments.

Conclusion

The EVO D automatic saw for aluminium profiles represents maximum precision, automation, and efficiency.
With servo-driven feed, digital cutting control, and a robust industrial-grade design, it is the perfect solution for aluminium profile processing in window, door, and façade manufacturing.

The EVO D delivers precise cuts, minimal cycle times, low maintenance requirements, and CE-certified safety — ideal for scalable, modern production workflows.

EVOMATEC – Machinery for Precision Aluminium Profile Processing

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