WEDGE CUTTING SAW & NOTCH CUTTING SAW FOR ALUMINIUM PROFILES EVOS

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WEDGE CUTTING SAW AND NOTCH CUTTING SAW FOR ALUMINIUM PROFILES – EVOS

Precision, Efficiency, and Process Reliability in Aluminium Profile Cutting

Precise Mitre and Notch Cutting with Industrial Perfection

The EVOS wedge cutting saw and notch cutting saw is specifically engineered for the precise processing of aluminium profiles, combining V-cut, arrow-cut, and notch-cut functions within one highly stable industrial machine.
As a professional-grade wedge and notch cutting saw for aluminium profiles, it ensures high repeat accuracy, burr-free surfaces, and minimal setup times — the ideal solution for window, door, and façade fabrication.

Whether for V-cuts, arrow cuts, 45° mitres, or 90° notches, the EVOS delivers clean, dimensionally accurate, and perfectly aligned results with maximum process reliability.
It minimizes reworking, accelerates production, and enhances dimensional accuracy in series manufacturing.

Why a Wedge Cutting and Notch Cutting Saw for Aluminium Profiles?

The combination of wedge cutting and notch cutting functions enables complete, continuous processing of aluminium profiles without intermediate measuring or repositioning.
The result: consistent quality, reduced waste, and a more efficient production workflow.

Thanks to its hydro-pneumatic feed system, precision-guided saw blades, and heavy-duty cast-steel base, the EVOS achieves exceptional dimensional stability across all profile geometries.
It is the ideal choice for manufacturers requiring precise corner joints, repeatable edge cuts, and perfect surface finishes.

Precision in Wedge Cutting and Notch Cutting

The EVOS wedge and notch cutting saw for aluminium profiles integrates two key cutting processes in one industrial system:

Wedge Cutting (V-Cut / Arrow Cut)

Designed for precise mitres on sash and frame profiles.

Notch Cutting (90° Slotting / Corner Notching)

Used for hardware openings, drainage channels, and connection points.

All key parameters — including feed speed, blade rotation speed, and blade entry curve — can be programmed to suit the material and profile type, ensuring clean, reproducible cuts even for complex aluminium cross-sections.

Technical Specifications

Cutting System

• Two Ø 500 mm carbide-tipped (TCT) saw blades with high-precision runout for smooth surface finishes

• Hydro-pneumatic feed system for consistent, low-vibration cutting motion

• Continuously adjustable cutting speed for different profile geometries and alloy types

Clamping and Drive

• Pneumatic clamping systems (horizontal and vertical) for stable fixation

• Dual-motor drive (each 4 kW / 2,900 rpm) providing high dynamics and constant torque

• Integrated cooling system for thermal control and extended tool life

Performance and Safety

• Operating Pressure: 6 – 8 bar | Air Consumption: approx. 55 L/min

• Machining Range: up to 250 mm profile height

• CE-compliant safety cover with locking system and dual-hand activation

• Operator panel with clear text display for profile selection and parameter setup

Ease of Operation and Process Safety

The EVOS is designed for maximum productivity and intuitive control.
Through the clear-text control panel, the operator can easily select the profile type, cutting angle, and clamping configuration.
Profile settings and cutting recipes can be stored and recalled within seconds for recurring production batches.

Safety functions such as hood monitoring, air pressure control, and clamp position detection prevent operator error and maximize system uptime in daily production.

Advantages of the EVOS Wedge Cutting and Notch Cutting Saw

Precision and Cutting Quality

• Burr-free, accurate cuts thanks to TCT blades, rigid mechanics, and controlled feed motion

• Low-vibration, durable construction with heavy-duty steel base

Efficiency and Flexibility

• Fast retooling with predefined programs for V-cuts, 45°, 90°, and arrow cuts

• Low maintenance and energy-efficient pneumatic system with easy access

Safety and Reliability

• CE-certified safety with locked covers and dual-hand operation

• High repeat accuracy and minimal setup times in serial production

Typical Applications

• Window Manufacturing: V-cuts for sash and frame profiles, notch cuts for hardware and drainage openings

• Door Production: precise 45° mitres and 90° notches for jambs and threshold profiles

• Façade Construction: V-cuts and notches for large-format façade and cladding profiles

• General Profile Fabrication: repeatable angles and functional notches for assembly and drainage systems

Quality and Economic Benefits

The EVOS wedge and notch cutting saw minimizes angular deviations, reduces rework, and improves profile alignment.
Smooth, burr-free cuts shorten assembly time, while precise notching simplifies the installation of fittings, corner connectors, and seals.
The outcome: higher part quality, lower production costs, and shorter cycle times.

Conclusion

The EVOS wedge and notch cutting saw is the ideal solution for manufacturers demanding high-precision mitre, notch, and wedge cuts at an industrial level.
It combines precise mechanical engineering, hydro-pneumatic drive technology, and intuitive control in a compact, CE-certified machine.

With its low-vibration, maintenance-friendly, and energy-efficient design, the EVOS is the perfect choice for professional aluminium profile cutting in window, door, and façade fabrication.

EVOMATEC – Machinery for Precision Aluminium Profile Processing

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