AUTOMATIC END MILLING MACHINE FOR PVC PLASTIC PROFILES EVOP IV

Automatic End Milling Machine for PVC Plastic Profiles EVOP IV – Precision, Efficiency, and Durability for Modern Window Production

Maximum Accuracy for PVC and Plastic Profiles

High-Performance Industrial Milling for PVC and Plastic Processing

The automatic end milling machine EVOP IV by Evomatec is a high-precision industrial milling system designed for the exact finishing of PVC and plastic profiles used in modern window, door, and façade construction.
It combines automatic feed control, pneumatic clamping technology, and a robust machine structure to produce precise, smooth, and burr-free surfaces—essential for stable welding and assembly joints.

With its hydro-pneumatic automatic feed system and powerful milling motor, the EVOP IV ensures maximum repeatability, uniform surface quality, and consistent precision, even under high-volume production conditions.


Precise End Machining for Mullion, Transom, and Intermediate Profiles

The EVOP IV is specially engineered for notching and end milling PVC profiles, where exact connection surfaces are critical.
It processes frames, sashes, mullions, transoms, and center profiles with exceptional dimensional accuracy, creating perfectly aligned contours that ensure tight weld seams and precise joints.

During operation, the workpiece is pneumatically clamped, guaranteeing absolute stability and vibration-free machining.
The rotating carbide-tipped milling tool produces clean, accurate, and repeatable end surfaces—ideal for high-precision PVC window systems.


Automatic Feed Control for Consistent Results

The hydro-pneumatic feed system provides smooth, controlled tool movement, minimizing vibration and extending tool life.
After each cycle, the tool automatically returns to its starting position—reducing machining times and maximizing efficiency in continuous production.

This combination of automation, stability, and process reliability makes the EVOP IV the optimal solution for industrial PVC machining centers.


Flexible Adjustment for Various Profile Geometries

The EVOP IV can be quickly adapted to different profile shapes and system geometries.
Its adjustable milling head and integrated quick-change tool system allow precise, repeatable machining of miters, pockets, grooves, and contours.

Tool changes take only seconds, minimizing setup time and increasing productivity—ideal for manufacturers requiring both flexibility and precision in plastic profile processing.


Technical Specifications of the EVOP IV End Milling Machine

  • Operating Mode: Automatic

  • Feed System: Hydro-pneumatic

  • Motor Power: 1.1 kW (1.5 HP)

  • Spindle Speed: 3,000 rpm

  • Voltage / Frequency: 400 V / 50–60 Hz

  • Cutter Diameter: 140 mm

  • Tool Bore: 30 mm

  • Milling Depth: 90 mm

  • Stroke: 210 mm

  • Air Pressure: 6–8 bar

  • Air Consumption: 30 L/min

  • Pneumatic Clamping Systems: Vertical and horizontal

  • Quick-Change System: For milling tools

  • Dimensions: 970 × 670 × 1140 mm

  • Weight: 85 kg

  • Safety Features: Protective hood with sensor, two-hand operation

  • Optional Equipment: Tool holder, profile support, cooling or extraction system


Industrial Advantages of the EVOP IV

  1. Precise End Finishing for Perfect Joints
    The EVOP IV delivers dimensional accuracy, burr-free surfaces, and smooth end faces that form the foundation for premium-quality window and door frames—especially for mullion, transom, and intermediate profiles.

  2. Automatic Feed for Efficiency and Quality
    The hydro-pneumatic control system ensures uniform feed motion, consistent surface finish, and minimal tool wear.

  3. Flexibility for Various Profile Types
    With adjustable milling angles, depth control, and interchangeable tools, the EVOP IV accommodates virtually all PVC and plastic profile types—from standard frame sections to specialized façade profiles.

  4. High Safety and User Comfort
    The CE-certified safety system with two-hand control and an automatic protective hood provides safe, ergonomic operation—even during continuous production cycles.

  5. Durability and Low Maintenance
    Designed for industrial long-term operation, the EVOP IV features a robust construction, precise guide systems, and an energy-efficient pneumatic setup for extended service life and low operating costs.


Typical Applications in the Construction Industry

The EVOP IV is suitable for a wide range of applications in PVC and plastic profile processing.

Main Application Areas:

  • Notching transom profiles for precise frame connections

  • End milling mullions and intermediate posts prior to welding

  • Machining sash and frame profiles

  • Producing coupling and extension profiles

  • Milling miters, pockets, and drainage areas

This versatility makes the EVOP IV a core machine in modern PVC profile production and industrial serial manufacturing.


Integration into Automated Production Systems

The EVOP IV can be seamlessly integrated into automated window production lines.
When combined with miter saws for plastic profiles, welding machines, and corner cleaning systems, it forms a complete and efficient production chain, perfectly aligned with the demands of modern window manufacturers.


German Engineering Precision – Evomatec Machine Quality

The EVOP IV represents German engineering excellence, long-lasting components, and unmatched manufacturing reliability.
With its precise feed system, solid mechanical structure, and advanced safety design, it meets international quality standards—from CE certification to Industry 4.0 readiness.


Conclusion – EVOP IV: The Premium Notching Milling Machine for PVC and Plastic Profiles

The automatic end milling machine EVOP IV by Evomatec combines technology, precision, and productivity in one high-performance industrial system.
It offers everything modern window and door manufacturers need: automatic control, accurate feed motion, minimal setup times, and superior surface quality.

Whether notching transom profiles, end milling mullions or intermediate posts, or preparing frame connections, the EVOP IV consistently delivers outstanding results with maximum efficiency.


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