METAL CASTING & FOUNDRY TECHNOLOGY

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Metal Casting and Foundry Technology by Evomatec – Precision, Efficiency, and Innovation in Industrial Casting Processes

The Foundation of Modern Manufacturing

For centuries, industrial metal casting has been a cornerstone of modern manufacturing. Today, with automated, digitalized, and precision-based foundry technology, casting has reached a new level of quality and productivity.

Evomatec is among the leading system suppliers for modern foundry plants, die-casting machines, sand casting solutions, and precision investment casting technologies, designed to deliver the highest casting quality for industrial applications.

Combining engineering expertise, decades of experience, and advanced robotic automation, Evomatec defines new standards in the modern foundry industry.
Whether aluminum, steel, or iron, Evomatec provides precision casting solutions for every requirement.

The Future of Metal Casting – Intelligent Foundry Technology for Superior Casting Quality

In industrial foundries, precision determines success. Every casting begins with the right mold, the right alloy, and a controlled process.
Evomatec integrates all these aspects using advanced CNC, CAD/CAM, and robotic systems to achieve the next generation of casting performance.

Through digital process control, sensor-based monitoring, and AI-assisted mold simulation, Evomatec ensures repeatable, high-quality results with minimal material waste.
The outcome: less scrap, lower energy costs, and maximum dimensional accuracy.

Foundry Expertise Meets High-Tech – Evomatec as a System Partner

As a specialist in metal casting systems, Evomatec delivers complete turnkey solutions – from casting design and model construction to full-scale series production.
All major casting methods are supported, including sand casting, investment casting, die casting, gravity casting, and special processes for light alloys.

Evomatec Foundry Technology includes:

• Precise mold filling through digital simulation

• Energy-efficient melting systems

• Automated casting lines with robotic integration

• Continuous quality control during production

• Sustainable resource management and recycling systems

Sand Casting – Tradition Meets Technology

Sand casting remains one of the oldest yet most essential methods in modern foundries, enabling complex shapes in almost any size.
Evomatec has revolutionized the process with digital mold simulation, precision core manufacturing, and robotic mold filling, ensuring consistent, repeatable casting quality even in large-scale production.

Advantages of Evomatec’s Sand Casting Technology:

• High flexibility in geometry and mold size

• Ideal for small to medium series production

• Superior surface finish through optimized molding compounds

• Seamless integration into automated foundry lines

This blend of craftsmanship and automation makes Evomatec’s sand casting both economical and technologically future-proof.

Investment Casting Technology – Precision in Its Purest Form

Evomatec’s investment casting technology represents the highest level of detail and accuracy.
This process enables the production of complex metal components with exceptional surface quality and dimensional precision, minimizing post-processing work.

Typical Applications:

• Turbine blades and aircraft components

• Medical implants and surgical tools

• Automotive parts with intricate geometries

• High-precision molds and structural components

Through modern vacuum technology and robotic casting systems, Evomatec ensures uniform temperature distribution throughout the entire process — a crucial foundation for long-lasting, defect-free castings.

Die Casting – Speed, Precision, and Efficiency

Die casting is the optimal process for large-scale production with tight tolerances.
Evomatec designs and builds fully automated die-casting cells equipped with robotic handling, melting control systems, and integrated cooling circuits.

Advantages of Evomatec’s Die Casting Technology:

• Extremely short cycle times

• High-volume, dimensionally accurate production

• Smooth surfaces with no post-finishing required

• Low porosity and exceptional strength

With Evomatec’s digitally networked die-casting systems, every stage — from melting to final machining — is monitored in real time, ensuring consistent quality, energy efficiency, and profitability.

From Model to Mold – Engineering Excellence in Foundry Model Making

Every casting process begins with the perfect model.
Evomatec designs and manufactures foundry models using high-precision 5-axis CNC machines, establishing the foundation for flawless molds in sand, die, or investment casting.

Model Making Capabilities:

• CAD/CAM design and simulation

• CNC model machining and finishing

• Shrinkage and mold-release simulation

• Dimensional verification via 3D scanning

These digital process chains minimize human error and maximize casting precision from the very first mold.

Casting Materials – Versatility for Every Application

Evomatec works with a wide range of casting materials, including:

• Aluminum and magnesium alloys

• Steel and iron castings

• Copper, brass, and bronze alloys

• High-strength composite materials

• Engineering plastics for precision mold components

Each material requires specific casting parameters – temperature, pressure, and cooling rate – precisely managed through Evomatec’s digital process control for consistent, repeatable results.

Casting Design, Simulation, and Digitalization

At the heart of every modern foundry lies digital casting design.
With 3D modeling, simulation, and real-time process monitoring, Evomatec optimizes material flow, shrinkage, and porosity even before the first pour.

Digital Advantages:

• Simulation of sand and die casting processes

• Real-time visualization of mold filling

• Automatic shrinkage compensation calculations

• Predictive casting quality analysis using AI

Evomatec combines engineering expertise with AI-driven process optimization, achieving perfection before the first casting.

Automated Casting Production – Efficiency Through Robotics

Evomatec foundry systems operate as fully automated casting lines, synchronizing all stages from melting to mold release.
Robots and intelligent sensors manage each step with precision.

Core System Elements:

• Digitally regulated induction melting furnaces

• Robots for core handling and mold closing

• Automated removal and cooling units

• Inline inspection of cast geometry and tolerances

These automated solutions ensure consistent casting quality over thousands of cycles — with minimal energy consumption.

Finishing and Post-Processing

After casting, precision finishing guarantees final geometry and performance.
Evomatec offers complete finishing lines for deburring, grinding, drilling, polishing, and inspection.
With CNC machining centers and robotic finishing cells, each part meets exact industrial standards.

Post-Processing Capabilities:

• Removal of runners and burrs

• High-precision grinding and milling

• Surface and structural inspection

• Dimensional verification and certification

The result: High-quality castings with perfect form, texture, and surface, ready for integration into complex industrial systems.

Quality Assurance – Certified Casting Accuracy

Evomatec places the highest emphasis on quality verification.
Every batch is measured, tested, and analyzed using advanced metrology.

Quality Assurance Features:

• 100% real-time process monitoring

• Documented tolerance verification

• Surface and material analysis

• Certified production standards (ISO 9001)

With micron-level precision, Evomatec ensures reliable, traceable casting quality for every industrial application.

Sustainability and Energy Efficiency in Foundry Operations

Modern foundries must combine efficiency with environmental responsibility.
Evomatec develops energy-optimized melting furnaces, material recycling systems, and heat recovery technologies.
AI-based monitoring minimizes both energy consumption and material waste while maintaining superior casting quality.

Industry Applications – Metal Casting in Motion

Evomatec casting systems are trusted across multiple global industries:

• Automotive: Engine blocks, chassis components

• Mechanical Engineering: Pumps, housings, valve bodies

• Energy: Turbines, heat exchangers

• Medical Technology: Implants, precision parts

• Aerospace: Structural and lightweight alloy components

In every field, casting quality, dimensional precision, and process reliability are non-negotiable — and these are exactly what Evomatec delivers.

Research, Development, and the Future of Foundry Technology

Evomatec continually invests in research and innovation in casting, metallurgy, and automation to make industrial processes smarter, cleaner, and more efficient.

Current Development Focus Areas:

• Additive manufacturing of casting molds

• Real-time quality analysis using sensor technology

• Autonomous casting cells with self-learning control

• 3D-printed cores and molds for precision investment casting

These innovations are shaping the future of metal casting, and Evomatec is leading the way.

Conclusion – Evomatec Stands for Industrial Casting Excellence

Metal casting remains the backbone of modern industry.
With intelligent foundry technology, innovative die casting systems, precision sand casting, and advanced investment casting techniques, Evomatec delivers cutting-edge solutions that define industrial standards.

From the first model to the finished casting, Evomatec guarantees maximum quality, productivity, and reliability.

Evomatec – Precision in Metal. Innovation in Casting. Future in Technology.

Contact our expert team: info@evomatec.de