Mitre Saw for Aluminium – Precision and Productivity in Modern Profile Cutting

Accurate Cuts for Demanding Aluminium Constructions

A mitre saw for aluminium is a high-precision machine designed specifically for cutting aluminium profiles at defined angles.
In modern window, door, and façade construction, it plays a vital role, as mitre cuts form the foundation for strong, perfectly aligned frame joints.

Evomatec designs and manufactures professional mitre saws for aluminium profiles that deliver maximum accuracy, repeatability, and efficiency.
From semi-automatic single-head saws to servo-controlled double mitre saws, Evomatec covers every requirement of industrial aluminium profile processing.

---

What Is a Mitre Saw?

A mitre saw is a precision cutting machine that allows profiles or tubes to be cut at specific angles — typically between 45° and 90°.
Unlike a crosscut saw, which performs straight cuts only, a mitre saw enables exact adjustment of profile ends for right-angle or angled joints.

In aluminium profile processing, extremely precise machines with tungsten-carbide blades, spray-cooling systems, and servo drives are used to achieve clean, burr-free, and stress-free cuts.

---

Types of Mitre Saws for Aluminium

Manual Mitre Saws

Ideal for small workshops and individual production.
The operator adjusts the angle manually and performs the cut by hand.

Semi-Automatic Mitre Saws

Equipped with hydropneumatic feed and motorized angle adjustment, these saws are perfect for medium-scale production with consistent precision.

Automatic Mitre Saws

Feature servo-driven head positioning, digital control, and automatic clamping systems.
They provide the highest levels of efficiency, repeatability, and operator safety.

Double Mitre Saws

Two saw heads cut both profile ends simultaneously — ideal for serial production where productivity and dimensional accuracy are critical.

---

Evomatec Technology – Precision Across All Machine Classes

EVOM II 500 – Automatic Mitre Saw for Aluminium Profiles

The EVOM II 500 is a powerful automatic mitre saw designed for precise cutting of aluminium profiles up to 6000 mm in length.
Its hydropneumatic feed and automatic cooling system ensure consistent, high-quality cuts with minimal material loss.

Technical Highlights:

• Ø 500 mm tungsten-carbide saw blade

• Hydropneumatic feed system

• Cutting lengths up to 6000 mm

• Spray-cooling system and soft-start drive

• CE-compliant safety enclosure

Thanks to its semi- and fully automatic control options, the EVOM II 500 is ideal for window, door, and façade profiles where high precision and cost efficiency are essential.

---

EVOG X – Servo-Controlled Double Mitre Saw for Aluminium

The EVOG X is a fully automatic double mitre saw for aluminium profiles, featuring servo-controlled head positioning.
It performs simultaneous cuts on both ends of a profile, significantly reducing production time while maintaining consistent cutting accuracy.

Technical Specifications:

• Two servo-driven saw heads

• Digital control with intuitive touch display

• Mitre angles from 45° to 90°

• Hydropneumatic feed system

• Length positioning with CNC precision

• High-strength machine frame for vibration-free operation

The EVOG X is the ultimate solution for industrial series production, where speed, precision, and repeatability are key performance factors.

---

Applications of Aluminium Mitre Saws

Window Manufacturing

In window fabrication, mitre saws are used to cut frame and sash profiles with millimetre precision.
Accurate angle settings guarantee tight, stable corner joints — essential for high-quality window systems.

Door Manufacturing

Aluminium door frames require perfect mitre cuts to ensure long-lasting fit and dimensional stability.
Evomatec machines enable continuous serial production without any compromise in quality, even with complex profile geometries.

Façade Construction

For post-and-beam façades and large aluminium frame assemblies, Evomatec offers mitre saws with enhanced cutting capacity and servo head positioning.
This ensures clean, distortion-free, and burr-free cutting even on massive profile sections.

---

Advantages of an Evomatec Mitre Saw

Precision Servo Technology

Servo axes guarantee exact head positioning and repeatable accuracy with every cut.

Automatic Control

Digital input of length and angle values saves time and prevents operator errors.

Robust Construction

Machine frames made of cast iron or heavy-duty steel absorb vibration and maintain consistent cutting quality.

Fast Setup Times

Tool changes, angle adjustments, and profile clamping are handled automatically, minimizing downtime.

Long Service Life

High-quality components from Siemens, Schneider Electric, and Omron ensure long-term reliability and operational safety.

Safety

CE-certified safety covers, two-hand start systems, and emergency stop functions protect both the operator and the workpiece.

---

Integration into Production Lines

Evomatec mitre saws are designed for seamless integration into automated production systems.
They can be combined with Profile Machining Centers, Bar Machining Centers, or automated feeding and transport units.

Through modern data interfaces (Ethernet, USB, RS485), they connect directly to CNC controls, ERP systems, or CAD/CAM software — making them ideal for Industry 4.0 Automation and CNC Profile Manufacturing.

---

Service, Training, and Quality

Evomatec provides global support and customized operator training programs, ensuring maximum productivity and uptime:

• Professional installation and commissioning

• Operator training on-site or via video call

• Express spare parts service during warranty period

• Preventive maintenance and calibration

• CE-compliant quality testing for every machine

Each Evomatec CNC Machine is thoroughly inspected, aligned, and documented before leaving the factory — guaranteeing precision and long-term performance.

---

Sustainability and Energy Efficiency

Evomatec places strong emphasis on environmentally conscious manufacturing technology.
Optimized drives, spray-cooling systems, and energy-efficient motors minimize resource consumption without compromising performance.
Durable components and low-maintenance systems further contribute to sustainability and cost-effectiveness.

---

Conclusion – Engineering for Precision

A mitre saw for aluminium is the heart of every professional aluminium profile production line.
It ensures clean, accurate, and efficient cuts — the foundation for precise window, door, and façade systems.

With the EVOM II 500 and EVOG X, Evomatec offers state-of-the-art mitre saws that combine precision, efficiency, and automation at the highest level.
Those who seek quality, reliability, and future-ready technology choose Evomatec – Engineering for Precision.