PROFILE MACHINING CENTER & CUTTING CENTER FOR PVC PLASTIC PROFILES EVO AIIR K

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PROFILE MACHINING CENTER AND CUTTING CENTER FOR PVC PLASTIC PROFILES EVO AIIR K – (4 AXES / 8 SERVO AXES)

Maximum Precision, Speed and Automation in PVC Plastic Profile Processing

Cutting-Edge CNC Technology for Industrial PVC Plastic Machining

The EVO AIIR K CNC Profile Machining and Cutting Center by EVOMATEC represents the latest state-of-the-art in industrial plastic profile processing. With 8 servo-controlled axes and an advanced multi-unit machining concept, the EVO AIIR K delivers an outstanding combination of precision, flexibility, and efficiency for manufacturers who require maximum speed, automation, and repeatable quality in PVC and plastic profile production.

The system performs complete plastic and PVC profile machining, including cutting, milling, slotting, drainage channel opening, punching, marking, and custom machining operations, all in a single continuous process. Thanks to its modular machining units, up to 15 machining operations can be executed simultaneously, significantly reducing setup times and maximizing production throughput in modern plastic window and door manufacturing.

Technological Innovation – Designed for Maximum Productivity

Servo-Controlled Precision and Fully Automated Workflow

The EVO AIIR K Profile Machining Center combines servo-driven accuracy with fully automated process control. Multiple high-speed spindle motors, a dedicated slot-opening unit, and a powerful cutting unit enable simultaneous multi-side machining of plastic profiles in one seamless operation.

An automatic feeding system with a capacity of 10 profiles and intelligent stack processing technology increases production performance significantly. The automatic clamping and positioning control, combined with an adjustable cutting angle from 30° to 150°, makes the EVO AIIR K the ideal solution for complex PVC and plastic profile systems in window, door, and façade production.

Technical Specifications of the EVO AIIR K CNC Plastic Profile Machining Center

Machining Units and Spindles

• 13 air-cooled high-speed spindles
• 1 specially designed triple-slot drilling motor
• Optional 14th spindle motor
• Maximum spindle speed: 18,000 rpm
• Spindle power: 1.1 kW Tool holder: ER 20
• Custom spindle configurations available before delivery

Cutting Unit

• Cutting angle range: 30° – 150°
• Saw blade diameter: 550 mm
• Saw motor power: 3 kW (4 HP)
• Independent drive system for highest cutting precision

Machining and Positioning Speeds

• X1 Axis (Longitudinal): 40 m/min
• Y1 Axis (Cross): 60 m/min
• Z1 Axis (Vertical): 60 m/min
• Z2 Axis (Saw Unit): 42 m/min
• XL Axis (Gripping Robot): 90 m/min
• C2 Axis (Saw Head Rotation): 166°/s

Electrical Data

• Maximum Power: 50.45 kW
• Voltage: 400 V 3N PE AC Frequency: 50–60 Hz

Loading and Unloading Unit

• Max. Profile Length: 7,500 mm
• Min. Profile Length: 1,200 mm Discharge Length (90°): 270 mm
• Capacity: 10 profiles
• Automatic chip conveyor (standard)
• Belt-driven ejection system (optional)

Control and Software

• Industrial PC with 15″ touchscreen interface
• Barcode printer (standard)
• Ethernet & USB data transfer
• Remote access & optimization software compatibility
• Integrated cut optimization program (standard)

Air Supply and Pneumatics

• Operating pressure: 6–8 bar
• FESTO pneumatic system
• Central automatic lubrication system

Highest Precision Through 8-Axis Servo Technology

The servo-controlled axes of the EVO AIIR K plastic profile machining center enable dynamic motion with exceptional repeat accuracy. Each axis features intelligent position monitoring, ensuring stable precision on every machining plane, even during high-speed production cycles in PVC profile processing.

By coordinating cutting, milling, slotting, and marking operations in parallel, machining time is drastically reduced. The system automatically detects profile dimensions, calculates optimized cutting sequences, and minimizes waste, making the EVO AIIR K a highly efficient solution for modern, digitally controlled plastic manufacturing environments.

Versatile Applications in Plastic Profile Manufacturing

The EVO AIIR K CNC Profile Machining Centre is designed for a wide range of production scenarios, from standard PVC profiles to complex custom plastic geometries and reinforced profile systems.

Typical Applications

• Window manufacturing: precise milling of lock, handle, drainage and latch openings in PVC profiles
• Door production: automated cutting, punching and machining of plastic door profile systems
• Façade construction: high-precision cutting of large plastic construction elements and system profiles
• Industrial manufacturing: machining of complex plastic profiles for technical applications
• Multi-material facilities: flexible production for PVC, plastic compounds and compatible profile systems

The EVO AIIR K is engineered for high-volume PVC and plastic profile machining, offering maximum flexibility and stable process quality for modern production lines.

Intelligent Control and Digital Integration

The EVO AIIR K features an industrial control system with a 15″ touchscreen, providing intuitive operation and full process visibility. With integrated barcode handling, Ethernet and USB interfaces, and optimization software, the entire production cycle can be digitally monitored, analyzed, and managed.

This level of digital integration supports smart manufacturing workflows and enables compatibility with Industry 4.0 environments as well as modern ERP and production management systems.

Sustainability, Efficiency and Durability

EVOMATEC places great emphasis on energy-efficient drive systems, automatic lubrication, and automated chip management. The central lubrication system minimizes maintenance time while ensuring long-term mechanical precision. An automatic chip conveyor maintains a clean workspace and supports consistent process stability in daily industrial operation.

These features extend the machine’s service life, reduce operating costs, and create a decisive advantage for manufacturers aiming for reliable, high-output plastic profile processing.

Conclusion – Future-Oriented All-in-One Solution for Plastic Profile Processing

The EVO AIIR K CNC Profile Machining and Cutting Center from EVOMATEC is the high-performance solution for manufacturers seeking maximum precision, speed, and automation in PVC and plastic profile production. With advanced CNC control, servo-driven axes, automatic feeding, and integrated cut optimization, the EVO AIIR K sets a new benchmark for industrial plastic profile machining and cutting technology.

EVOMATEC – Precision, Innovation and Efficiency for the Future of Industrial Plastic Processing.

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