PLASTIC PROFILE MACHINING CENTER AND CUTTING CENTER EVO AV K

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PLASTIC PROFILE MACHINING CENTER AND CUTTING CENTER EVO AV K – CNC PROFILE MACHINING CENTER WITH 12 SERVO AXES

Maximum Precision, Speed and Automation for PVC and Plastic Profile Processing

High-Performance CNC Technology for PVC Profiles, Plastic Profiles and Industrial Profile Systems

The EVO AV K CNC Profile Machining and Cutting Center from EVOMATEC is a powerful industrial solution developed for the precise, efficient, and fully automated machining of plastic profiles, PVC profiles, and demanding industrial profile systems. With 12 servo axes, a highly dynamic 5-axis cutting system, and configurable machining units, the EVO AV K combines speed, flexibility, and repeatable production accuracy for modern series manufacturing.

Thanks to its modular structure and independent machining modules, multiple profile operations can run at the same time. Cutting, milling, finishing, surface machining, marking, and special profile processing steps are completed in a continuous workflow. This reduces handling, shortens cycle times, and creates a stable process quality that is essential for large-scale PVC profile production and technical plastic profile processing.

Technological Innovation and Industry 4.0 Integration

Servo-Controlled Precision with Smart Automation for Plastic Profile Manufacturing

The EVO AV K Profile Machining Center is engineered for continuous industrial operation and reliable 24/7 production. The system combines servo-driven motion control with digital optimization and automated profile handling to keep throughput high while maintaining consistent machining quality. The integrated 550 mm saw unit with 5-axis motion supports accurate cutting from 0° to 180°, enabling flexible machining strategies for complex PVC profile systems.

With a profile width capacity of up to 300 mm and loading lengths up to 8,000 mm, the EVO AV K supports a wide range of plastic profile applications, from standard window and door profiles to reinforced and custom-designed profiles. The CNC control system is compatible with Camquix CAM and common optimization programs, enabling efficient data flow for modern production environments and Industry 4.0-ready factories.

Main Features of the EVO AV K CNC Plastic Profile Machining Center

High-Performance Multi-Side Machining

• Eight fan-cooled high-speed spindles, individually configurable
• Precision milling and drilling on four sides of plastic profiles and PVC profiles
• Option to add up to five additional spindle motors for expanded machining packages
• Stable machining accuracy for serial production and flexible profile processing

Advanced Cutting Unit

• Saw blade diameter: 550 mm
• Cutting angle range: 0°–180°
• Drive power: 3 kW
• Maximum cutting capacity: 300 mm (width) × 165 mm (height)

Optimized Material Handling

• Automatic loading and unloading system with a capacity of 4 profiles
• Integrated chip conveyor for clean and continuous operation
• Fully automated material flow for efficient serial production

Control and Software

• 15″ industrial touchscreen PC with an intuitive interface
• Barcode printer, Ethernet, and USB connectivity
• Compatible with optimization and CAM software including Camquix CAM
• Network-ready for modern digital manufacturing environments

Technical Specifications of the EVO AV K

Positioning Speeds

• X1 (Longitudinal): 40 m/min Y1 (Horizontal): 40 m/min Z1 (Vertical): 40 m/min
• X2 (Cutting unit longitudinal): 40 m/min Y2 (Horizontal): 40 m/min Z2 (Vertical): 42 m/min
• U (Clamping system): 40 m/min A & C (Rotational axes): 166°/s
• XL (Robot): 90 m/min YL (Lateral): 20 m/min ZL (Vertical): 20 m/min

Milling Unit

• 8 high-speed spindles, 3 kW, 18,000 rpm
• Tool holder: ER 20

Cutting Unit

• 550 mm saw blade 3 kW motor Cutting angle 0°–180°

Loading and Unloading Unit

• Profile length: 1,200–8,000 mm Capacity: 4 profiles

Pneumatics and Media

• Operating pressure: 6–8 bar
• FESTO pneumatic system
• Automatic lubrication (standard)
• Central lubrication (optional)

Power Supply

• Maximum power: 43.5 kW
• Power consumption: 122 A

Precise CNC Machining for PVC Profiles and Plastic Profiles

The EVO AV K is designed for manufacturers who require consistent machining quality, high output, and stable processes in profile production. Its 12 servo-axis system enables complex milling, cutting, and drilling operations to be completed efficiently in one connected workflow. This reduces setup time, improves repeat accuracy, and supports optimized material usage for both standard PVC profiles and custom plastic profile systems.

Typical Processes

• CNC milling of plastic profiles and PVC profiles
• CNC cutting and sawing of PVC profile systems
• CNC drilling, marking, and finishing operations for profiles
• Multi-side machining of complex profile geometries

Industrial Applications for Modern Profile Manufacturing

Window Manufacturing

• Machining of PVC window profiles including locks, handles and drainage openings
• Reliable milling quality for frame and sash profile systems

Door Production

• Cutting, drilling, and machining of PVC door frame profiles
• Stable processing for reinforced plastic profile constructions

Façade Construction

• Precision machining of large-format profiles and architectural profile components
• Flexible cutting angles and consistent end milling quality

Industrial and Technical Profile Applications

• Manufacturing of technical plastic profiles for industrial systems
• Production of customized profile components with repeatable precision

EVOMATEC – Technology Leadership in CNC Profile Machining

EVOMATEC develops industrial CNC machinery for high-performance profile production with a focus on stable machining quality, efficient automation, and durable construction. The EVO AV K combines modern servo technology with advanced control integration to support manufacturers in achieving higher productivity with consistent results in PVC and plastic profile processing.

Benefits with the EVO AV K

• High machining accuracy and stable production speed
• Efficient machine architecture with modular expansion options
• Automated handling for continuous PVC profile production workflows
• Digital readiness for modern optimization and CAM-based production

Conclusion – Future-Proof CNC Technology for PVC and Plastic Profile Processing

The EVO AV K CNC Profile Machining and Cutting Center delivers maximum flexibility, high precision, and industrial efficiency for manufacturers working with PVC profiles, plastic profiles, and advanced profile systems. With 12 servo axes, a 5-axis cutting system, and automated profile handling, the EVO AV K is a strong solution for companies focusing on productivity, quality, and process reliability in industrial profile machining.

EVOMATEC – Your Partner for Precision, Efficiency, and Innovation in Plastic Profile Processing

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