PLASTIC PROFILE MACHINING CENTER & PROFILE CUTTING CENTER EVO AIV K

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PLASTIC PROFILE MACHINING CENTER AND CUTTING CENTER EVO AIV K – PROFILE MACHINING WITH 11 SERVO AXES

Maximum Precision, Productivity and Automation for PVC and Plastic Profile Manufacturing

Advanced CNC Technology for High-Speed, Fully Automated Plastic Profile Machining

The EVO AIV K Profile Machining and Cutting Center by EVOMATEC is engineered for high-dynamic, fully automated machining of large plastic profiles and PVC profiles. With independently operating machining modules, 11 servo axes, and a powerful 550 mm cutting unit with 4-axis motion, the system carries out cutting, end milling, surface machining, punching, marking, and customized profile processing in one continuous workflow. The result is precise, repeatable machining quality on all four sides of the profile, without unnecessary handling steps.

Thanks to a configurable spindle concept and intelligent motion control, the EVO AIV K helps reduce setup effort, stabilize process quality, and increase output in industrial PVC profile processing. This makes the machine a highly efficient solution for modern plastic window manufacturing, PVC door profile production, technical profile processing, and industrial series production requiring reliable cycle times.

Technology Highlights for Industry 4.0 Plastic Profile Production

Servo-Driven Accuracy with Digital CAM and Optimization Integration

The EVO AIV K combines servo-controlled kinematics, high-speed spindle technology, and digitally supported process control to create a stable and efficient production workflow for plastic profile machining. The 4-axis cutting unit offers a cutting angle range from 0° to 180°, enabling precise cutting and end milling on profile widths up to 300 mm. This flexibility is especially valuable for PVC profile systems, reinforced constructions, and complex geometries that require clean edges and exact joint surfaces.

The spindle concept is designed for long-term adaptability. The standard spindle setup can be extended with additional options, allowing the EVO AIV K to be configured for specific machining packages before delivery. This ensures the machine remains compatible with new PVC profile generations, custom plastic components, and changing production strategies over time.

Key Features of the EVO AIV K Plastic Profile Machining Center

Configurable Spindles

• 8 fan-cooled high-speed spindles, freely mountable across 14 slots
• Up to 5 additional spindles (optional)
• Maximum spindle power: 3 kW Speed: 18,000 rpm Tool holder: ER 20

Positioning and Feed Speeds

• X1 (Longitudinal machining area): 40 m/min
• Y1 (Transverse machining area): 40 m/min
• Z1 (Vertical machining area): 40 m/min
• X2 (Longitudinal cutting unit): 40 m/min
• Y2 (Transverse cutting unit): 40 m/min
• Z2 (Vertical cutting unit): 42 m/min
• U (Clamping axis of cutting unit): 40 m/min
• C (Cutting unit rotation): 166°/s
• XL (Robot drive): 90 m/min
• YL (Gripper lateral): 20 m/min
• ZL (Gripper vertical): 20 m/min

Cutting Unit

• Saw blade diameter: 550 mm
• Saw motor power: 3 kW
• Maximum cutting dimension at 90°: 300 × 180 mm
• Cutting angle range: 0° to 180°

Loading and Unloading Unit

• Minimum profile loading length: 1,200 mm
• Maximum profile loading length: 8,000 mm
• Loading capacity: 4 profiles
• Automatic chip conveyor: standard
• Belt-driven ejection system: optional

Control and Software

• Industrial PC with 15″ touchscreen interface
• Barcode printer, Ethernet and USB data transfer
• Compatible with standard optimization programs
• CAM integration optional, Camquix CAM standard

Working Area, Pneumatics and Media

• Automatic lubrication within machining area: standard
• Central automatic lubrication system: optional
• Safety enclosure: standard
• FESTO pneumatic system: optional
• Operating pressure: 6–8 bar

Power and Connection Data

• Maximum power: 43 kW
• Rated current: 117 A

Gripper Axis Travel

• YL (Lateral): 20–150 mm
• ZL (Vertical): 20–140 mm

Productivity Benefits in PVC and Plastic Profile Machining

• Four-sided machining without repositioning for shorter cycle times and consistent accuracy
• Configurable spindle packages for serial production and flexible customized plastic profile parts
• 0°–180° cutting and end milling with a 550 mm saw for large-format PVC and plastic profiles
• Automated material handling with gripper and clamping axes for uninterrupted workflow
• Digital integration of barcode scanning, optimization software, and CAM for efficient data management

Typical Applications for PVC and Plastic Profile Production

Window Manufacturing

• Precision machining of PVC frame and sash profiles
• Drainage openings, locking slots, and functional milling operations

Door Manufacturing

• Milling, drilling, punching, and final machining of complex PVC door profile systems
• Reliable machining for reinforced plastic profile constructions

Façade and Construction Systems

• Large-scale cutting and variable-angle end milling for plastic profile assemblies
• Marking and machining operations for system-based PVC construction profiles

Industrial Profile Processing

• Series production of technical plastic components and customized PVC profile parts
• Efficient machining for industrial applications requiring repeatable precision

EVOMATEC Added Value for Industrial Plastic Profile Processing

With its robust machine concept, industrial-grade control technology, and efficient lubrication and chip handling systems, EVOMATEC delivers a scalable, low-maintenance, and future-ready platform for PVC profile machining. The EVO AIV K reduces downtime, supports stable machining quality, and improves material efficiency, resulting in measurable advantages in production output and cost per part.

Conclusion

The EVO AIV K Profile Machining and Cutting Center combines high-performance cutting, multi-side milling, and digitally integrated automation in one complete system. For manufacturers demanding precision, speed, and process reliability in plastic profile machining and PVC profile processing, the EVO AIV K is a future-proof all-in-one solution for industrial production.

EVOMATEC – Precision, Innovation and Efficiency for the Future of Plastic Profile Processing

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