CIRCULAR SAW BLADE FOR ALUMINIUM WITH 500 MM EVO SAW A500

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Circular Saw Blade for Aluminium Profiles with Ø 500 mm and 120 Negatively Set Teeth EVO SAW A500

Industrial precision for aluminium, aluminium profiles and solid material with reference-level cutting quality

In industrial aluminium processing, the result is determined not only by the sawing machine, but above all by the tool that is used continuously every day. A high-quality circular saw blade for aluminium must run stably at high volumes, cut with consistently low burr formation and reproducibly maintain the set dimensions over many hours. The EVOMATEC EVO SAW A500 was developed precisely for this professional application.

The circular saw blade for aluminium profiles EVO SAW A500 operates with a diameter of Ø 500 mm and 120 teeth that are deliberately negatively set. This tooth geometry ensures a controlled, smooth cut and is specifically designed to separate aluminium cleanly without grabbing the material or unnecessarily stressing the surface. The result is precise, clean cutting edges on aluminium profiles, but also on more demanding applications such as aluminium solid profiles, massive aluminium profiles and aluminium solid material profiles.

Process reliability in series cutting

Developed for high daily volumes and consistently stable dimensional accuracy

In daily production, it is not individual cuts that matter, but stability over entire shifts. Whether in window manufacturing, door production, façade construction or profile machining in an industrial environment: as soon as high cycle rates and changing cross-sections occur, the saw blade becomes the decisive interface between output and rework.

The EVO SAW A500 has been designed to deliver a clean surface and consistent dimensional stability even at high cutting volumes. Especially with thin-walled profiles, visible surfaces and sensitive system profiles, this creates reproducible cutting quality that simplifies assembly processes and reduces scrap.

Why Ø 500 mm brings a real advantage in aluminium production

More cutting reserve, more stability, better results on demanding cross-sections

A larger blade diameter is not just a technical detail in many aluminium applications, but a clear productivity factor. Ø 500 mm provides more engagement reserve, more stable cutting guidance and is especially suitable for profiles and solid material where reliable chip removal and controlled cutting forces are essential.

This makes the EVO SAW A500 the ideal solution for:

• Aluminium profiles in series cutting

• Aluminium solid profiles and massive aluminium profiles

• Aluminium solid material profiles with high material density

• Aluminium solid bar for precise cut-off cuts

• Aluminium flat bar for clean edges without rework

• Aluminium square bar for angle-accurate cuts

• Aluminium round bar with a uniform cutting pattern

Thanks to its stable cutting characteristics, even harder and more massive cross-sections can be separated reliably without the cut becoming unstable or the surface quality suffering.

Negatively set teeth as the key to controlled cutting

Smooth engagement, less grabbing, low-burr cutting pattern

The negatively set teeth were deliberately selected to machine aluminium in a controlled way. On aluminium profiles and solid material, unsuitable tooth angles tend to pull in aggressively, create vibrations or cause visible edge defects. A negative tooth geometry significantly reduces this effect.

In practice, this means:

• smooth running even at high feed rates

• significantly lower tendency to grab

• clean cutting edges on sensitive surfaces

• less burr formation and lower rework effort

• higher process reliability with changing cross-sections

Especially with massive aluminium profiles or aluminium solid bars, this controlled cutting guidance becomes immediately noticeable because the cut remains stable and the surface finish stays uniform.

Precision that becomes measurable in operation

Dimensionally stable cuts for faster assembly and lower costs

In series production, dimensional accuracy is not theory, but a daily cost driver. As soon as mitres must be corrected, cut surfaces reworked or components rejected, production loses time and efficiency. The EVO SAW A500 is designed for a cutting pattern that remains consistent and supports a stable material flow.

The benefits in everyday production:

• better fit accuracy during assembly

• less scrap due to more stable cut dimensions

• lower tool costs per cut thanks to longer tool life

• fewer interruptions due to reduced tool changes

• consistent quality at high daily volumes

Especially in highly utilised operations, a professional circular saw blade stabilises not only the cut edge, but also the entire production planning.

Highest manufacturing quality for permanently reliable tool life

Robustly designed for continuous operation and industrial requirements

The EVO SAW A500 is manufactured according to strict quality standards to ensure long-term reliability in demanding production environments. The key is not only the material quality, but the interaction of blade geometry, tooth design and manufacturing accuracy.

Many operations notice the difference very quickly in daily use: while conventional circular saw blades often need to be resharpened or replaced at high daily output, the cutting quality of the EVO SAW A500 remains stable over long production runs. This reduces tool costs, minimises downtime and ensures more consistent manufacturing quality.

Developed for aluminium processors with high throughput

Perfect for operations with high cutting volumes and a strong focus on efficiency

The EVO SAW A500 is aimed at companies that do not cut aluminium occasionally, but process it on an industrial scale. Typical application areas include:

• Aluminium window and door production

• Façade construction and system profiles

• Series cutting of aluminium profiles

• Cutting solid material such as flat bar, square bar and round bar

• Production lines with high cycle rates and consistent output

When large quantities of aluminium profiles or aluminium solid material profiles are processed every day, a circular saw blade is economically efficient when it works reliably in the background and keeps the process stable.

Key technical data at a glance

Circular saw blade specification EVO SAW A500

• Blade diameter: Ø 500 mm

• Number of teeth: 120 teeth

• Tooth geometry: negatively set, optimised for aluminium

• Application: aluminium, aluminium profiles, aluminium solid profiles, solid material

• Target: low-burr cutting pattern, high dimensional accuracy, long tool life

Conclusion

The EVOMATEC saw blade EVO SAW A500 for aluminium and aluminium profiles with Ø 500 mm and 120 negatively set teeth stands for precise, process-reliable cutting results in industrial series production. The combination of controlled tooth geometry, stable blade construction and a consistent quality standard ensures a clean cutting pattern, reduced rework and a tool life that pays off economically in daily operation.

EVOMATEC – Saw blades for precise aluminium profile machining.

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