PLASTIC MACHINING CENTER EVO MATIC KI BLACKLINE

‹ ›

Plastic Machining Center EVO MATIC KI BLACKLINE

Compact 4-Axis Profile Machining Center for Plastic Profiles and Profiles

The EVO MATIC KI BLACKLINE is a compact, high-performance machining center for the precise, economical and reproducible machining of Plastic Profiles and Profiles in modern profile production. As a CNC machining center, the system was designed to combine typical machining operations in window manufacturing, door manufacturing and industrial profile processing into a structured workflow. This reduces setup times, shortens non-productive time and stabilizes process quality in series production.

In practice, the EVO MATIC KI BLACKLINE is often used as a plastic machining center when clean edges, exact drilling patterns and consistently high dimensional accuracy on plastic profiles are required. The machine combines several work steps such as milling, drilling, oblong hole machining, slot machining and contour-guided recessing in one continuous process. Companies looking for a machining center for plastic profiles benefit from a clear process logic that supports consistent results and significantly reduces rework.

Higher Process Density for Short Setup Times and Stable Quality in Profile Machining

In plastic profile machining, short non-productive times and repeatable machining operations are key factors for profitability. This is exactly what the EVO MATIC KI BLACKLINE is designed for as a CNC profile machining center. The system is particularly suitable when changing profile geometries, different machining patterns and varying hardware positions must be handled safely. The goal is a predictable workflow in which all relevant machining steps on plastic profiles are implemented within one clamping concept, without unnecessary re-clamping operations or time losses.

This enables the system to meet the requirements of many users who are looking for a reliable CNC milling center and at the same time need the combination of milling and drilling in one process. In this context, the EVO MATIC KI BLACKLINE is established as a CNC drilling and milling center for plastic profiles, because typical milling operations, drilling patterns and functional recesses can be implemented precisely in one cycle. Anyone who wants to simplify the process chain in profile production uses the machine as a profile machining center for profiles in order to combine multiple operations and make production significantly more efficient.

4 Servo Axes and Table Rotation for Flexible Angle Machining of Profiles

A decisive advantage of the EVO MATIC KI BLACKLINE is the combination of 4 servo axes and servo-controlled table rotation. This makes it possible to carry out machining operations at different angles between –90° and +90°. Especially for plastic profiles with changing surfaces, complex contours or functional machining on different sides, this angle machining is a relevant productivity factor, because machining operations are guided stably and repeat accuracy increases significantly in day-to-day production.

For users, this means that many machining operations no longer have to be distributed across several stations. Instead, drilling, pockets, contours and slots are positioned precisely within one workflow. This improves dimensional accuracy and increases surface quality, because measurement chains remain stable and machining results are cleaner. In this context, the system is often described as a solution for profile machining with table rotation, because the rotation simplifies machining on multiple profile sides and makes the implementation of variants easier.

Machining on Three Profile Surfaces for Typical Applications in Window and Door Manufacturing

As a compact solution, the EVO MATIC KI BLACKLINE supports machining on three profile surfaces. In daily practice, this involves machining operations that regularly occur in window and door manufacturing, such as drainage openings, functional pockets, system drillings as well as hardware and connection machining. The machine is designed to perform milling of plastic profiles and drilling of plastic profiles precisely, with low burr formation and reproducibly, even with changing profile geometries and different hardware systems.

Especially in recurring machining operations such as slot milling and oblong hole machining, the benefit of process consolidation becomes evident. Machining steps that previously required several operations can now be implemented in one single clamping. This improves dimensional accuracy and noticeably reduces sources of error. In addition, the machine is ideal for hardware machining on plastic profiles, because hardware pockets, drillings and functional openings can be positioned exactly.

Typical Applications in Plastic Profile Production

The EVO MATIC KI BLACKLINE is particularly the right solution when companies require recurring machining operations on plastic profiles with high quality and short cycle times. Machining for lock and handle areas is frequently implemented, including functional milling operations for component accommodation as well as precise drilling patterns. Handle drillings, contour-guided recesses and hardware machining can also be processed safely and reproducibly.

Machining tasks that are often considered time-intensive in profile production are also efficiently consolidated with this profile machining center. These include complex recesses with clean contour guidance as well as hinge pocket machining, where exact positioning is essential. Thanks to stable guidance and servo-controlled rotation, machining operations can be carried out with high repeat accuracy, which represents a clear competitive advantage especially in series production and variant production.

Programming and Process Control with Camquix

For the fast implementation of recurring machining operations, the system supports a clear process structure and a practice-oriented program workflow. The Camquix CAM program provides the basis for creating machining operations clearly, mapping variants in a structured way and running programs reproducibly. This reduces training time, increases process reliability and stabilizes the production flow, even when orders change frequently.

Profile Capacity up to 2500 mm and Compact Working Area

The EVO MATIC KI BLACKLINE can process profiles up to 2500 mm in length. For the typical cross-section range, profiles up to 175 mm height and 175 mm width are designed. This means the machine covers many common applications in plastic profile machining and is suitable as a machining center for companies that require a compact and robust solution for recurring machining operations in profile production. Especially in workshops and production areas where a clear balance between working space, flexibility and profitability is required, this profile machining center offers a practical configuration.

Technical Data EVO MATIC KI BLACKLINE

Technical Data in Table Form