4-AXIS PLASTIC PROFILE MACHINING CENTER EVO K GXS4
4-Axis Plastic Profile Machining Center EVO K GXS4 – CNC Profile Machining Center for Plastic Profiles and Profiles
Precise Profile Machining for Maximum Efficiency in Production
The CNC Profile Machining Center EVO K GXS4 was developed by EVOMATEC for modern production companies that want to machine Plastic Profiles and Profiles economically, precisely and with maximum process reliability. In industrial profile machining, reproducible quality, short machining times and stable automation are essential. This is exactly where the EVO K GXS4 comes in: the machine combines a robust construction with powerful CNC technology and a practice-oriented operating logic to ensure that machining processes in series production can be carried out reliably, cleanly and quickly.
Thanks to the intelligent design of the axis movements, the stable clamping technology and the consistently high machining quality, the system is ideally suited for applications in window manufacturing, door manufacturing and industrial profile production. Especially for Plastic Profiles, exact contours, clean drilling patterns and constant repeat accuracy are crucial to ensure that subsequent assembly processes can be performed efficiently and without errors.
4-Axis Technology for Complex Machining and Diagonal Profile Machining
A key advantage of the EVO K GXS4 is the modern 4-axis concept. In addition to the three linear axes, the additional A-axis enables machining on multiple profile sides. The machining head can operate at fixed angle positions of –90°, 0° and +90°. In addition, the 4th axis also allows diagonal machining, enabling complex milling and drilling processes to be performed directly on the profile.
Especially for plastic profiles with specific system geometries or for profiles that require machining at hard-to-reach points, this flexibility offers clear advantages. Re-clamping operations are reduced, machining sequences become faster, and process reliability in profile machining increases significantly.
Typical Machining Operations in Profile Production
The EVO K GXS4 CNC Profile Machining Center is designed for a wide range of machining processes that are required daily in industrial plastic profile production.
Machining Processes for Plastic Profiles and Profiles
Milling functional and hardware areas in profiles
Drilling assembly holes and system drilling patterns in plastic profiles
Marking and labeling profiles for production flow
Drainage slots and drainage openings in plastic profiles
End milling and contour milling on profile ends
Special machining operations for individual profile geometries
Diagonal machining through 4-axis technology
This makes the EVO K GXS4 ideal for companies that want to machine Plastic Profiles with high accuracy, stable processes and clear repeatability.
Automation for Fast Profile Machining and Reduced Setup Times
To achieve short cycle times and high output in profile production, the EVO K GXS4 was specifically designed for efficient automation. An automatic linear tool magazine with 8 + 1 tool positions enables fast tool changes without manual intervention. This makes even changing machining steps in profile machining significantly faster, creating a noticeable productivity advantage especially in series production.
The automatic clamping positioning via the X-axis supports a clean workflow and ensures secure fixation of the plastic profiles. Optionally, the machine can be equipped with an automatic lubrication and cooling system to protect mechanical components in the long term and optimize maintenance intervals.
For modern production environments, the EVO K GXS4 is equipped with an industrial 15″ touchscreen PC. The user interface is clearly structured and supports efficient processes in daily production. In addition, CAM/CAD connectivity enables fast programming and structured data management in profile machining.
CAM/CAD Integration for Seamless Production Processes
Camquix CAM is included in the scope of delivery and supports efficient programming for machining plastic profiles and profiles. CadXtract is optionally available and expands the CAD-CAM workflow. Barcode scanner as well as Ethernet and USB interfaces ensure practical data transfer in modern production environments.
Technical Data of the EVO K GXS4 CNC Profile Machining Center
Technical Data in Table Form
| Area | Specification |
|---|---|
| Machining range X-axis | 3000 mm |
| Machining range Y-axis | 340 mm |
| Machining range Z-axis | 255 mm |
| A-axis (head positioning) | –90° | 0° | +90° |
| Diagonal machining | Possible through 4-axis technology |
| Positioning speed X | 90 m/min |
| Positioning speed Y | 60 m/min |
| Positioning speed Z | 20 m/min |
| Total power | 8.46 kW |
| Power supply | 400 V, 3N PE AC, 50–60 Hz |
| Spindle power | 5.5 kW |
| Spindle speed | 24,000 rpm |
| Tool holder | ISO 30 |
| Spindle cooling | Electric fan |
| Tool magazine | Automatic linear magazine, 8 + 1 tool positions |
| Tool measuring system | Integrated |
| Max. tool diameter | 150 mm |
| Control unit | 15″ industrial touchscreen PC |
| CAM software | Camquix CAM (included) |
| CAD-CAM | CadXtract (optional) |
| Data transfer | Barcode scanner, Ethernet, USB |
| Pneumatics / air supply | 6 – 8 bar |
| Thread cutting | M8 (optional) |
| Clamping devices | Standard 4, expandable to 6 |
| Clamping positioning | Automatic via X-axis |
| Safety cabin | Closed safety cabin |
| Pneumatic system | FESTO pneumatic system optionally available |
| Automatic lubrication and cooling system | Optional |
| B&R automation | Integrated |
EVO K GXS4 for Window Manufacturing, Door Manufacturing and Industrial Profile Applications
The EVO K GXS4 is consistently designed for machining Plastic Profiles and therefore offers clear advantages for companies that require precise, repeatable and economical profile machining. By combining high axis dynamics, stable clamping technology and automatic tool changes, the system is ideally suited for production processes with consistently high quality requirements.
Typical Applications in Plastic Profile Machining
Window Manufacturing
Milling handle and functional areas in plastic profiles
Drilling patterns for fittings and locking systems
Door Manufacturing
Profile machining for variable machining points and system solutions
Diagonal machining to implement complex profile geometries
Façade and Industrial Profiles
Machining technical profiles with reproducible accuracy
Flexible special machining operations for individual production processes
EVOMATEC – CNC Technology for Professional Profile Machining
EVOMATEC develops CNC profile machining centers for companies that want to machine profiles and plastic profiles efficiently and at the highest level. Our systems combine precision, robust industrial quality and modern software integration. The EVO K GXS4 stands for economical profile machining in modern production processes and supports companies in increasing quality and productivity in the long term.
Conclusion: 4-Axis CNC Profile Machining Center for Precise Plastic Profile Machining
The CNC Profile Machining Center EVO K GXS4 offers a strong combination of a powerful spindle, automatic tool changes, intelligent control technology and a flexible 4-axis concept. In particular, the possibility of diagonal machining significantly expands the application range in profile machining and enables efficient processes with consistently high quality for plastic profiles and profiles.
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