ALUMINUM CORNER CRIMPING MACHINE EVO AI GRANDMASTER

‹ ›

Corner Crimping Press for Aluminium Profiles EVO AI GRANDMASTER

Fully Automatic Corner Crimping for Maximum Productivity in Aluminium Window Manufacturing, Door Manufacturing and Façade Construction

The EVO AI GRANDMASTER is a fully automatic corner crimping press for aluminium for industrial series production in frame manufacturing. As a high-performance corner crimping press for aluminium profiles, it was developed for short cycle times, consistently reproducible corners, and a process-reliable connection result. In modern manufacturing, clean mitres, stable corners, and fast changeovers determine throughput and quality, and this is exactly where the EVO AI GRANDMASTER comes in. As a 1-head system, it crimps profile corners efficiently and noticeably increases output without compromising dimensional accuracy, surface quality, and repeatability. The combination of robust press mechanics, servo- and stepper-motor tool positioning, and automatic profile centering creates a clear, traceable workflow that reduces sources of error and simplifies operation. This positions the EVO AI GRANDMASTER as an automatic corner crimping press for aluminium for companies that require consistently high connection quality under production conditions.

Servo-Controlled Tool Adjustment, Automatic Positioning and Program Memory for Repeatable Profile Connections

At the core of the machine is an automated positioning concept that maps tool travels according to the profile and significantly accelerates setup. The crimping and pressing tools can move independently of each other, enabling different profile geometries to be processed cleanly and reliably. This automatic adjustment supports corner crimping for aluminium profiles even with varying profile cross-sections, changing series, and frequent changeovers. Using the program memory, a suitable crimping program is stored according to the profile specification, saved, and can be retrieved at any time with full repeatability. This ensures consistent results, even when multiple operators work across different shifts or when several profile systems are produced in parallel.

Pre-centering stabilizes the profile position even before the pressing cycle. Together with automatic centering during crimping, this creates precise alignment that minimizes scrap and reduces rework. Especially with wide and high profiles, handling remains controlled, safe, and fast, so the corner connection is stable, tight, and visually clean even for demanding frame constructions. In practice, this setup is often described as a corner crimping press with positioning system, because positioning, centering, and the pressing sequence are designed for a repeatable process flow.

Robust Construction and Process-Reliable Press Quality for Wide and High Aluminium Profiles

The EVO AI GRANDMASTER is designed for continuous operation in a production environment. The torsion-resistant steel plate construction supports uniform force transmission and ensures smooth running even under high loads. The press design is matched to guide profile edges, mitre surfaces, and visible surfaces cleanly and to close corners reproducibly. Combined with automatic centering, this creates a stable basis for consistent corner quality, especially with system-dependent chamber geometries, different wall thicknesses, and demanding profile shapes.

For daily production, it is also crucial that operators can load, align, and crimp profiles quickly. This is exactly what the EVO AI GRANDMASTER is designed for, with clear sequences, defined clamping and centering steps, and profile-dependent programs that deliver identical results repeatedly. The result is a reliable and clean corner connection that is clearly noticeable in downstream assembly, sealing, and final inspection.

Designed for Aluminium Frames, Sashes and Profile Frames in Series Production

Whether aluminium frames, aluminium sashes, or multi-part profile frames, the EVO AI GRANDMASTER supports a stable connection with high process reliability. In production, it is often used as a corner press for aluminium frames and as a corner press for aluminium sashes, because it produces corners with uniform quality and improves repeatability in series. In practice, this means a reliable connection for corner connection aluminium window frame profiles, corner connection aluminium door frame profiles, corner connection aluminium sash profiles, corner connection aluminium outer frames, corner connection aluminium threshold profiles, corner connection aluminium muntin profiles, corner connection aluminium cover profiles and corner connection aluminium glazing bead profiles.

In system construction, the machine also covers typical applications, from corner connection for aluminium mullion-transom to corner connection for aluminium façade profiles. In addition, it is suitable for demanding segment solutions such as corner connection for aluminium conservatory profiles, corner connection for aluminium sliding door profiles, corner connection for aluminium lift-and-slide door profiles and corner connection for aluminium entrance door profiles, whenever short cycles, controlled centering, and consistent press quality are required. This makes the EVO AI GRANDMASTER an ideal corner crimping press for aluminium window manufacturing and at the same time a high-performance corner crimping press for aluminium door manufacturing for companies that want to produce different profile systems economically and with stable quality.

Technical Specifications

Standard Equipment and Options for Profile-Specific Requirements

Standard equipment includes crimping tool sets in 7 mm, 5 mm and 3 mm, 2 pieces each, left and right profile supports, as well as clamping systems with 2 clamps. Optional profile-specific crimping sets are available for customer-specific profiles, so that special geometries, system-dependent chambers and different wall thicknesses can also be crimped reliably. This allows the EVO AI GRANDMASTER to be adapted specifically to profile systems and production standards without interrupting the series flow.

For further information and individual configurations, please contact us: info@evomatec.de