ALUMINIUM AUTOMATIC CORNER CRIMPING PRESS MACHINE FOR ALUMINIUM PROFILES EVO AI MASTER
Automatic Corner Crimping Press Machine for Aluminium Profiles EVO AI MASTER
Hydraulic Corner Crimping for Aluminium Frames, Aluminium Sashes and Aluminium Picture Frames
The EVO AI MASTER is a powerful, hydraulic corner crimping press for professional corner crimping of aluminium profiles in window manufacturing, door manufacturing, façade construction, and frame production. Designed for precise and repeatable connections, it supports the safe processing of aluminium frames, aluminium sashes, aluminium picture frames, and system profiles where clean mitres, stable corners, and consistent quality are essential. In modern production environments, short cycle times, uniform pressing force, and fast changeovers to different profile geometries are key requirements. This is exactly what the EVO AI MASTER is built for. The combination of a hydraulic operating system, robust steel plate construction, and automatic profile centering makes this corner press a reliable solution for both series production and flexible workshop orders.
Applications in Window Manufacturing, Door Manufacturing, Façade Construction and Frame Production
The EVO AI MASTER is used wherever corner cleats are pressed into aluminium profiles and mitred profile joints must be connected with long-term stability. This makes the machine suitable for both classic window and door systems as well as demanding façade constructions and frame applications.
Window and Door Production
For aluminium window profiles and aluminium door profiles, the corner crimping press ensures precise corners and a clean, low-stress joining of the profiles. Especially with thermally broken systems and complex chamber geometries, the precise centering supports correct pressing of the corner cleats and minimizes rework.
Frame and Sash Constructions
In the production of aluminium frames and aluminium sashes, reproducible mitre alignment and consistent pressing quality are essential. The EVO AI MASTER enables stable corner crimping even for wide profiles and high profile cross-sections, so that frames and sashes can be assembled with accurate fit later.
Aluminium Picture Frames and Design Profiles
For aluminium picture frames, moulding frames, and decorative profiles, controlled corner joining is also critical because visible surfaces and exact angles require particularly high standards. The machine supports precise profile guidance and clean corners for high-quality visual results.
Machine Concept for Precise Corner Crimping with High Process Reliability
The EVO AI MASTER is designed for industrial loads and combines stability, user-friendly operation, and fast adaptation to different profile systems. The system is designed to crimp corner cleats securely without damaging profile surfaces while ensuring uniform force transmission.
Hydraulic Operating System for Consistent Pressing Force
The hydraulic system provides the necessary force for reliable corner crimping of aluminium profiles, even with robust profile geometries. Uniform pressure build-up ensures stable corner joints and supports consistent quality across the entire production run. The process remains reproducible, which is crucial for series production and demanding system profiles.
High-Pressure-Resistant Steel Plate Construction
The robust design with high-pressure-resistant steel plates is engineered for durability and maximum torsional rigidity. As a result, the machine remains dimensionally stable even under repeated pressing cycles, supporting mitre angle accuracy and improving the overall quality of the corner joints.
Fast and Easy Adjustment of the Crimping Blade Distances
Different profiles require different blade distances. The EVO AI MASTER allows simple, operator-friendly adjustment of the crimping blades according to the profile geometry. This enables faster changeovers between profile series without complex adjustment procedures. It saves time, increases productivity, and reduces potential sources of error.
Automatic Profile Centering and Rising Miter for Comfortable Profile Handling
A key advantage of the EVO AI MASTER is automatic profile centering combined with a lifting centering unit. This concept ensures stable crimping while allowing the operator to manage the profile flow efficiently.
Automatic Centering of the Mitres
The centering unit aligns the profiles precisely in the press and supports uniform corner crimping. Especially for system profiles with complex contours, automatic centering improves the process by keeping the corner position stable and ensuring that the corner cleat sits accurately.
Convenient Profile Rotation Through Up and Down Movement of the Centering Miter
The up and down movement of the centering unit allows the profile to be rotated comfortably and positioned precisely. This simplifies handling for different frame geometries, reduces operator effort, and ensures a clean, smooth workflow. As a result, setup times are shortened and measurable time is saved in daily production.
Suitable for Wide and High Profiles
The EVO AI MASTER is designed for corner crimping of wide and high profile cross-sections. This makes it suitable for many applications in window manufacturing, door manufacturing, and façade construction, as well as for robust frame profiles. Even with larger cross-sections, the joint remains stable and repeatable.
Standard Equipment for Immediate Production Start
The machine is delivered with practical standard equipment so that typical profile systems can be processed right away.
Crimping Sets
8 mm crimping set, 4 pieces; 5 mm crimping set, 4 pieces; 3 mm crimping set, 4 pieces
Profile Supports
Left and right profile support
Optional Equipment for Customer-Specific Profile Systems
Crimping Set for Special Profiles
A suitable crimping set can be supplied for specific system profiles and customer-specific geometries. This makes the EVO AI MASTER a flexible corner crimping solution that can be adapted to different profile ranges and market requirements.
Technical Data
| Parameter | Value |
|---|---|
| Supply voltage | 400 V |
| Motor power | 2.2 kW |
| Frequency | 50 Hz |
| a | 135 mm |
| b | 80 mm |
| c | 90 mm |
| h | 150 mm |
| Oil pressure | 120 to 150 bar |
| Air pressure | 6 to 8 bar |
| Air consumption | 2 L/min |
| Dimensions (L × W × H) | 1890 × 2320 × 1250 mm |
| Weight | 520 kg |
Why EVO AI MASTER for Your Aluminium Profile Processing
The EVO AI MASTER stands for professional corner crimping technology that combines stability, convenient operation, and high production reliability. In practice, this means reproducible mitre quality, faster workflows, less rework, and a robust machine for long-term daily operation. Whether as a corner crimping press for aluminium profiles, a corner press for aluminium frames, or a corner crimping solution for aluminium sashes, this system is designed for industrial work and supports economical production.
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