TILT & TURN HARDWARE SASH ASSEMBLING STATION EVO FMS A345

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EVO FMS A345 Sash Assembling Station for Tilt & Turn Hardware

Standardized hardware assembly for aluminium window and aluminium door sashes made from aluminium profiles without tape measure, without marking out, and without templates

The EVO FMS A345 is a sash assembling station for process-reliable assembly of tilt & turn hardware on window and door sashes made from aluminium profiles. The station is designed for aluminium windows and aluminium doors and is suitable for a wide range of profile types, profile geometries, and sash sizes. It was developed for a complete tilt & turn hardware assembly process that is fast, repeatable, and consistently high in quality, without operators needing a tape measure or pencil for marking. This enables hardware assembly without templates, hardware assembly without jigs, and hardware assembly without marking out, because positioning and settings are carried out via an automated system.

Fine adjustment and changeover are implemented via a revolver adjustment system, allowing different hardware variants and sash dimensions made from aluminium profiles to be switched over in a short time. This makes the EVO FMS A345 ideal for companies that want to implement standardized hardware assembly with high throughput in serial production of window sashes and serial production of door sashes for aluminium windows and aluminium doors.

Design and operating principle for precise assembly processes

Centering, measuring, machining, and screwing in one continuous process

As a hardware assembly station, the EVO FMS A345 combines a stable working area for window sash assembly and door sash assembly with an integrated sash centering system for sashes made from aluminium profiles. The automatic window sash centering system reliably aligns the sash and creates a repeatable reference for all subsequent process steps. A coordinated measuring and machining concept supports espagnolette assembly as well as the assembly of scissor components, so that hardware for aluminium windows and aluminium doors can be assembled to a consistent standard regardless of sash type and sash size.

Cutting and punching functions are integrated for adapting the drive rod and scissor, implemented as a punch-cut unit for the espagnolette and a punch-cut unit for the scissor. This means the required length and machining adaptations are carried out directly at the station, without additional auxiliary workstations and without additional handling time.

Standard Equipment

Sash assembly table
Automatic centering system for window sashes
Automatic measuring system
Automatic positioning of espagnolette and scissor
Cutting and punching unit for espagnolette and scissor

Optional Equipment

Fully automatic screwing unit with two-step process
Double automatic screw feeding unit
Movable, adjustable triple handle hole drilling group with air cooling
Semi-automatic, adjustable hinge drilling unit with manual hinge screwing
Milling tool for milling the espagnolette groove with air unit
Fully automatic drainage drilling system with 4 motors
Laser pointer

Fully automatic screwing and process-reliable screw feeding

For safe, fast, and repeatable assembly, the station features automatic screwing with a two-step sequence. This is complemented by a double screw feeding system that supports consistent cycle times and minimizes downtime caused by reloading. This makes the EVO FMS A345 designed for fast hardware assembly with consistently controlled process quality, especially in the production of aluminium windows and aluminium doors made from aluminium profiles.

Drilling, milling, and drainage units for complete sash machining

The EVO FMS A345 features a movable, adjustable handle machining unit as a triple handle hole drilling group with air cooling. This allows handle positions to be implemented flexibly and cleanly, including drilling handle holes for windows as well as precise hinge drilling for windows with varying sash geometries. For hinge areas, a semi-automatic, adjustable unit is provided that combines hinge drilling and manual hinge screwing to cover different hinge types in a practical way.

A milling unit is integrated for groove machining, designed for milling the espagnolette groove and milling the hardware groove, and it includes air assistance. In addition, the station has a fully automatic drainage drilling system with four motors for window drainage drilling and drilling the water drainage hole. Visual process support is provided via laser pointer positioning to quickly check reference points and further accelerate workflow, especially for sashes made from aluminium profiles for aluminium windows and aluminium doors.

Benefits for production, quality, and throughput

By consistently combining centering, measuring, machining, and screwing, the EVO FMS A345 enables high assembly quality with repeatable results. Eliminating manual marking out, tape-measure work, and templates creates standardized hardware assembly, reduces operator influence, and supports an economical window manufacturing system for aluminium windows and aluminium doors made from aluminium profiles. As a high-performance solution for modern production processes, the station is suitable both as a window manufacturing machine and as a door manufacturing machine. Especially with changing batch sizes and variants, the automatic adjustment concept ensures short changeover times and high process reliability.

If you are looking for a robust solution for professional tilt & turn assembly processes in aluminium manufacturing, the EVO FMS A345 offers a compelling combination of speed, precision, and standardization for serial production.

Request a consultation and a quotation for the EVO FMS A345 now: info@evomatec.de.